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Top 10 injection molding companies in USA

plastic injection molding company

Are you looking for an injection molding company in one of the world’s superpowers? The USA has long been the power hub and home to all technological advancements. In the last century, the USA has seen tremendous growth in industrialization, and plastic injection molding companies are no exception.

Nonetheless, any work’s success depends on how we choose to do it. In the same way, the best quality product is likely to come from the best molding company. The number of injection molding companies in USA is not small, so finding the best USA injection molding companies can be quite troublesome.

But relax! We will take you on a tour of the plastic injection molding companies in the USA. Let’s check out the top 10 injection molding companies in the USA- 

smc injection molding company

Rank #1 Scientific Molding Corp Ltd.

Since 1988, SMC Ltd. has been on a mission to provide high-quality plastic injection molding manufacturing services. This core value has grown SMC into a globally recognized contract manufacturer. From its early days, SMC’s core competency was injection molding services. They provide tooling and molding single-use and single-patient finished devices. SMC serves today across the medical, diagnostics, and pharmaceutical markets. 

The company’s global locations are California, Wisconsin, Ohio, Massachusetts, and India, which allows it to provide complete custom device services. These services range from initial designing to component manufacturing and focus on healthcare markets. The full contract manufacturing of their devices is available at an SMC manufacturing location.

Main Services

  • Single-use and disposable medical devices
  • Contoured silicone masks for hospital or home use
  • Advanced injection molding services for medical devices
  • Custom manufacturing solutions for the healthcare industry

Pros

  1. SMC has long been a trusted source of medical instruments. You can rely on them without any doubt.
  2. Their strategic locations have strengthened their supply chain so you can get your products from almost any corner of the world.
  3. Besides conventional devices, they offer the luxury of customization. As a result, they can supply products based on your requirements.

Cons

  1. SMC’s plastic injection molding services are a bit costly. In comparison to the market, the pricing may seem higher.
  2. Their expertise in other plastic injection molding is limited to the medical sector. You cannot seek an all-out solution for other industrial products from them.
  3. Their online response is not satisfactory. You need to visit one of their manufacturing sites in person for contracting. 

If you are looking for plastic injection molding compannies in the USA that offers medical injection molding services, you may contact with them for quote.

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xcentric injection molding company

Rank #2 Xcentric Mold & Engineering

Xcentric is a nimble company with experts in injection molding services. It takes an engineer-centric approach to everything it does. Tens of thousands of product developers and engineers across North America trust Xcentric. They serve companies from start-ups across aerospace, electronics, and more industries.

The plastic molding company has expanded into two customized plastic injection molding facilities. A team of seasoned industry veterans leads the company. They provide customers with consistent results under ever-shorter timelines, allowing you to get your product to market faster than ever.

Main Services

  • Prototype injection molding
  • Rapid prototyping
  • Injection mold making
  • CNC machining
  • 3D printing

Pros

  1. Xcentric is transparent with its processes. You can inspect their manufacturing processes from your home.
  2. They are sharp in all the steps. Their delivery time is very fast.
  3. The molding company is very flexible. They will accept even a last-minute order from you and still deliver on time.

Cons

  1. Xcentric may bait and switch on pricing and materials. Know what you are working with; otherwise, they will take advantage of you.
  2. Their after-sales service is questionable. They take no responsibility and ignore you when you contact them for defective products.
  3. Every aspect of their business tends to short-term sales rather than long-term relationships.

If you are looking for plastic injection molding compannies in the USA that offers prototype injection molding services, CNC machining, and 3D printing services, you may contact with them for quote.

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envirotech injection molding company

Rank #3 EnviroTech Custom Injection Molders

Envirotech is a world leader among plastic injection molding companies. They have more than 50 years of experience providing efficient molds. They also help with product design for moldability and provide polymer engineering support. They are the producers of the largest injected polymer products on the market. They have the capacity for single shots up to 530 lbs., with presses ranging up to 2500 tons.

EnviroTech is part of the Klinkau group of companies offering solutions to customers. From chemical processing to metal replacement technology, they have all the solutions. They continue to press the limits in molding and developing processes. They offer a range of solutions other molding companies cannot even consider. You can get low-cost foreign molds to complex and capable molds for Air Force fighter jets.

Main Services

  • Engineering consulting
  • Custom injection molding
  • Mold optimization and troubleshooting
  • Slab stock molding
  • Near net shape molding and machining

Pros

  1. EnviroTech offers diversified products and services in defense, medical, food processing, mining, etc.
  2. They are very easy to communicate. The company website is well-designed and guides any customer.
  3. They have a unique capacity to create solutions that substitute expensive, fabricated steel products. This reduces costs, saves time, and increases the durability of your component life.

Cons

  1. The production cost is a bit high at EnviroTech. Review your budget before choosing them.
  2. Their delivery time is longer than others. So, keep enough time to expect their delivery. 

If you are looking for plastic injection molding compannies in the USA that offers Engineering consulting, slab stock molding services, you may contact with them for quote.

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xometry injection molding company

Rank #4 Xometry Injection Molding

Xometry is a company where big ideas grow to solve critical problems. It provides manufacturers with certain opportunities to grow their business, makes it easy for buyers to access global manufacturing capacity, and helps create resilient local supply chains.

For years, pricing for plastic injection molding services was opaque. Xometry created a global marketplace for the sourcing of on-demand parts. It generated an instant and accurate price for buyers and sellers. Artificial Intelligence gave them the tools to create a machine-learning approach. Xometry prices part designs and lead times and matches them to the appropriate sellers.

Main Services

  • Insert molding
  • Overmolding
  • Bridge tooling
  • Quick turn molding
  • Post-processing

Pros

  1. Xometry has the privilege of massive network capacity. Its production capacity includes over 10,000 manufacturers in 46 US states, Europe, and Asia.
  2. Xometry offers instant quoting. They provide pricing, lead times, and feedback in a matter of clicks, not days.
  3. Their commitment to environmental impact is praiseworthy. They have a project named ‘Xometry Go Green Initiative.’

Cons

  1. Xometry is not a traditional plastic molding company. They are more of a common marketplace between buyers and sellers. You need to be careful to deal with them.
  2. Their pricing mechanism is machine-based. It gives less scope for bargaining. 

If you are looking for plastic injection molding compannies in the USA that offers overmolding, insert molding, and quick turn molding services, you may contact with them for quote.

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plastech injection molding company

Rank #5 Plastech Molding Solutions

Plastech Molding Solutions, a former R.E.C. Manufacturing Corporation, was founded in 1943. Thus, it has more than 70 years of experience with custom injection molding. What sets Plastech Molding Solutions apart is its longevity in the molding industry. It is knowledgeable in compression molding and thin-wall complex geometry applications.

Their modern 40,000 sq ft. facility has a well-equipped metrology lab. They also have 29 injection molding machines ranging from 22 to 310 tons. A host of secondary equipment, such as sonic welders, can add value to almost any product. They are ISO 9001 certified and ITAR registered through the US State Department.

Main Services

  • Engineering resin molding
  • Class 10,000 cleanroom molding
  • Hot stamping
  • Sonic welding
  • Scientific molding

Pros

  1. Plastech has very good management in all disciplines. Their benign gestures will make you feel safe and optimistic.
  2. If you need sophisticated devices, they are the best option. They can deliver products of any kind, which you might not even think of.

Cons

  1. Sometimes, their product quality varies from their promised quality mark. So, check your products with caution.
  2. They may charge you for transportation even if you don’t need it, and there are other hidden charges.

If you are looking for plastic injection molding compannies in the USA that offers cleanroom injection molding, sonic welding molding, and hot stamping services, you may contact with them for quote.

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nypro injection molding company

Rank #6 Nypro Mold

Nypro Mold is a top-ranked company in the world of high-precision injection molds. It serves many of the world’s largest and most influential brand owners and has a strong presence in healthcare, packaging, consumer, and electronics markets. Its team has expert engineers complemented by the world’s leading software packages.

Nypro Mold understands that customers demand more than manufacturing excellence in mold making. So, they prepare the most innovative data-driven solutions and provide their customers with industry-leading cycle times. It designs and manufactures approximately 200 molds annually. Each mold is unique in its requirements and the range of services employed.

Main Services

  • Plastic part optimization
  • Mold engineering development
  • Mold qualification and plastic part validation
  • Mold life asset management

Pros

  1. They have a dedicated client portal. You can reach out to them anytime from any corner of the world.
  2. They maintain a portfolio where you can compare your requirements. It is easy to select a component if you have previous layouts before you.

Cons

  1. They focus on healthcare, packaging, and personal care only. Complex industrial solutions are not available to them.
  2. Their billing system is not always automated. Sometimes, that can take you a long time.

If you are looking for plastic injection molding compannies in the USA that offers plastic injection mold manufacturing ,die casting mold making services, you may contact with them for quote.

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emi injection molding company

Rank #7 EMI Injection Molding

EMI is an expert in the processing of thermoplastic and composite materials. They are exceptional in the development of customized assemblies and sub-assemblies. Since 1995, the Alsace-based company has been investing in ambitious projects. They work in partnerships with many companies from different industries. This diversity leads to an ever more innovative response to demanding industrial needs.

Strong knowledge in its field of activity and an instinct for challenge enable EMI to think outside the box. EMI always aims for excellence. As a long-term partner, they keep on offering ever more innovative solutions. They carry out tests on the resistance and watertightness of plastic parts. They believe in and enforce professional equality. They often work in research and development to improve their quality.

Main Services

  • Injection molding of medical devices injection
  • Hybrid injection molding
  • Bi and tri-material injection molding
  • Mass production with cube molds 

Pros

  1. EMI often produces up-to-date products. If you want the latest products, EMI can be your best choice.
  2. They know how to respect the customers. You will feel comfortable to deal with them.

Cons

  1. They are not yet prepared for large-scale manufacturing. You should not be optimistic about bulk production at EMI.
  2. Their business policies sometimes contradict regional rules and laws. It’s better to verify their updated business policies.

If you are looking for plastic injection molding compannies in the USA that offers Hybrid injection molding and medical injection molding services, you may contact with them for quote.

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creative injection molding company

Rank #8 Creative Plastic Injection Molding, Inc

Founded in 2001, Creative Plastics is a family-owned and operated manufacturing business in Clackamas, Oregon, outside Portland. The owners developed partnerships with the best toolmakers in the Pacific Northwest, which allowed them to meet their customer needs and offer competitive pricing. They use all the expertise they’ve gained over the years in part production.

They have installed a closed-loop water-cooling system. Its chemical treatment prevents any rust or deterioration of the customers’ tools. They have three sonic welding machines. These support secondary operations, such as welding parts together or brass inserts. Their facility has plenty of space to consult with their engineers on the project.

Main Services

  • Heat staking
  • Custom Packaging
  • Laser etching
  • Chrome plating
  • Hydrographic Decoration

Pros

  1. Creative Plastics pays attention to the smallest details. Their commitment to customer satisfaction is commendable.
  2. They do not bother customers with unnecessary formalities and will not ask you to submit hundreds of documents to do business.

Cons

  1. Sometimes, they blunder the products while implementing your ideas, but they tend to refuse to shoulder the responsibilities.
  2. Their backup system is vulnerable. So, if there is any trouble in the existing manufacturing system, you might get stuck for a long time. 

If you are looking for plastic injection molding compannies in the USA that offers laser etching and chrome plating for injection molding products, you may contact with them for quote.

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fathom injection molding company

Rank #9 Fathom Injection Molding

Fathom is a highly precise, responsive, and comprehensive manufacturing partner. Whether for a single component or your entire product lifecycle, Fathom is always there. Fathom will work with you to identify the best technology and processes and provide immersive engineering support.

Fathom provides advanced rapid prototyping and on-demand low-volume production services. Its manufacturing sites cover almost the whole USA, yet it offers different products at each site. You can choose its products without any hassle. From domestic injection molding to complex industrial molding, it solves every problem.

Main Services

  • Urethane casting
  • Sheet metal prototyping
  • Photochemical etching
  • DMLS printing
  • Additive post-processing

Pros

  1. Fathom is very specific about its services. It offers and prices exactly what you ask for, nothing extra.
  2. Their customer dealing is smooth and lenient. They update you about different stages of production so that you remain tension-free.

Cons

  1. According to various customer reviews, they outsource products that might lack quality standards. You need to cross-check the products after delivery.
  2. The company may not be suitable for producing consumer products like household items. It is ideal for making large parts for cars and small parts for electric devices.
  3. The platform for contacting the company is nice, but the response time is very slow. You may have to wait 2-3 days for a response, and sometimes, you won’t get any response.

If you are looking for plastic injection molding compannies in the USA that offers sheet metal prototyping and additive post-processing services, you may contact with them for quote.

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pti injection molding company

Rank #10 PTI Injection Molding

PTI Engineered Plastics is a leading American plastic molding company and manufacturer of plastic components and assemblies. It serves the medical, defense/aerospace, and commercial/consumer products industries. PTI offers low—to mid-volume plastic injection molding for simple to complex projects.

They have a 160,000 sq ft. advanced manufacturing facility, so they offer assembly and packaging services. PTI has an array of value-added services. They abide by the IQ/OQ/PQ validation protocol and production part approval process (PPAP). They define the project’s scope and execute a plan to achieve that expectation. For over 35 years, PTI has been serving manufactured plastic components.

Main Services

  • Cleanroom molding, including high-precision injection molding, testing and development
  • Ultrasonic welding, spot welding, ultrasonic cutting, and design considerations
  • EMI shielding, conductive coatings, thermoplastic enclosures
  • Pad printing, multi-color printing, surface pre-treatment
  • Laser marking, including fiber and CO2 laser marking

Pros

  1. PTI’s availability is very open, and its strategy skills are at the next level. Their professionalism is the cherry on top. Their social media coverage lets you communicate through any medium.
  2. They have a pretty decent working environment. If you need someone who maintains the labor laws, they are the ones.

Cons

  1. They have some duplicate pages, which might confuse you. It’s better to verify the original webpage and then use their services.
  2. The protocols they maintain may seem annoying to you. It also costs you precious time.

If you are looking for plastic injection molding compannies in the USA that offers Ultrasonic welding injection molding, cleansoom injection molding, and other surface finish services, you may contact with them for quote.

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Summary

So, how was the tour of the top 10 injection molding companies in the USA?

As the biggest economy in the world, the USA has plenty of options in every sector. Plastic injection molding companies play a big role in providing quality industrial products. There are some variations among the different companies, though. Your requirements must coincide with those of the plastic molding company.

Before choosing a molding company, we recommend cross-checking its details. You need to consider both your demands and the company’s capabilities. After all, you will make critical decisions that can drive your business forward or collapse.

We only tried easing the decision-making process by simplifying the individual backgrounds. We wish you all the best for your continuous success. Feel free to contact us anytime with any further queries.

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Top 10 Injection Molding Companies in Indiana

plastic injection molding company

The injection molding business has become indispensable across all walks of life. The companies are getting more advanced, and innovating their production capacities to bring parts to end use in minimal turnaround. In this aspect, US molding manufacturers are leading the way. Indiana-based injection molding companies have niche skills in providing quick, cheap, and versatile batch as well as mass molding solutions and are globally renowned for providing intricate molding solutions.

In this guide, you will get to know the injection molding companies in Indiana, their strengths, and specializations, so that you can select the right partner for your business.

1. Indiana Rubber & Plastic (IRP)

injection molding companies in Indiana

Year Established: 2004

Core Business Capabilities: Molded plastics, rubber molding, silicone, thermoplastic elastomers, prototypes, die cutting, rubber-to-metal bonding, flexible to rigid products, military specification products, low-cost tooling.

Address: 5699 E 71st St, Suite 4A, Indianapolis, IN 46220, USA

Website: www.indianarp.com

Company Introduction:

IRP was established in 2004, and it is now a leading company in the production of custom-molded plastics and rubber in Indiana. Founded in Indianapolis, the company provides a complete array of services starting with prototyping, low-cost tooling, and right to high-volume production. IRP has established its reputation as a provider of high-accuracy, long-lasting, and low-cost molded parts for a wide range of applications in automotive, medical, aerospace, and consumer electronics markets.

IRP offers services in custom molding and focuses on a range of materials such as silicone, rubber, thermoplastic elastomers, and urethane. The company also provides services in die cutting, rubber-to-metal bonding, and extrusions. Clients can take advantage of the flexible, rigid, and military IRP designs as well as precise parts.

The industry has been in the business for more than 15 years, and IRP has gained a reputation for providing high-quality molded products at the right time and the right price. As a company focused on delivering excellent products and services to meet individual client needs, the company is well-positioned to be a trusted partner, especially within the custom molding industry.

The services provided by IRP include molding from concept to production, short run as well as high volume. Manufacturing products in silicone, rubber, thermoplastics, and urethane, the company maintains a high level of accuracy with every part that is produced. IRP also delivers die-cutting services, rubber to metal bonds, and other services to enable it to meet the industry requirements.

If you are looking for injection molding companies in Indiana for rubber molding, silicone molding or prototyping, then we suggest you may contact with them to check your project and quote you a price.

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2. DeKALB Molded Plastics

gas assist molding

Year Established: 1980

Core Business Capabilities: structural foam molding, gas assist molding, multi-nozzle plastic products, design optimization, plastic processing.

Address: 550 West Main Street, P.O. Box 129, Butler, Indiana, 46721, USA

Website: www.dekalbmoldedplastics.com

Company Introduction:

DeKALB Molded Plastics, founded in 1980, has grown to be a major structural foam molding company. Based in Butler, Indiana the company focuses on manufacturing large multi-nozzle plastic products. DeKalb has in-depth experience in the field of structural foam technology and aims to give optimum solutions at a reasonable price without affecting product quality. They have always demonstrated their willingness to redevelop designs to reduce tooling and part costs and hence have become important partners to manufacturers in various industries.

DeKalb engages the clients to provide each design with its functional specifications and at the same time works hard to achieve high productivity. From simple design consultation to offering prototypes or even manufacturing complete parts for you, DeKALB Molded Plastics is here to help. They can create structural foam parts that are strong and light making them ideal for use in different industries.

If you are looking for injection molding companies in Indiana for structural foam molding or gas assist injection molding, then we suggest you may contact with them to check your project and quote you a price.

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3. Accutech Mold & Machine

Injection molding services

Year Established: 2000

Core Business Capabilities: Injection molding services, custom molds, CNC machining, machine repair, prototyping, and manufacturing services.

Website: www.accutechmoldmachine.com

Company Introduction:

Accutech Mold & Machine was started in 2000 and is an independently owned woman-operated business that offers excellent injection molding services. Having headquarters in Indiana, Accutech offers precise machining and building of assertive tools. The company aims to deliver quality injection molding and prototype services at a cheap and affordable price based on the customer’s requirements. In both small-run and large-volume applications, Accutech guarantees high reliability and throughput in all their work.

In addition, the company has accumulated vast experience in tooling and injection molding and has provided these services in various industries such as automotive, medical, and consumer goods. Accutech has a dedicated staff that collaborates with clients to manufacture the parts according to the client’s specifications and quality requirements.

Accutech Mold & Machine operates on the principles of customer satisfaction and offers services for complicated manufacturing problems. With a special emphasis on innovation and quality, the company remains a reliable partner in the sphere of injection molding.

Accutech is a firm that deals with custom injection molding and tooling. Their skills guarantee quality parts, fast prototyping, and accurate production services. The company’s mission is to deliver great customer experience and quality work at a reasonable cost.

If you are looking for injection molding companies in Indiana for CNC machining or prototyping molding, then we suggest you may contact with them to check your project and quote you a price.

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4. Calico Precision Molding

Injection molding Manufacturing industry

Year Established: 2001

Core Business Capabilities: Manufacturing industry, automotive parts, molded products, molding solutions, automobile industry, product assembly.

Website: https://calicopm.com/

Company Introduction:

Calico Precision Molding was started in the year 2001. It’s one of the premier companies dealing in plastic injection molding and assembly. The company provides various industries with accurate solutions in various fields. Calico’s goal is to deliver high-quality molded parts while keeping the costs and process time as low as possible.

Calico Precision Molding has the ability to do short-run and high-volume production and specializes in custom molding and assembly for customers. The company has solid experience in its field and guarantees the highest level of quality and accuracy of each part.

Calico has a core purpose of establishing and maintaining customer satisfaction through the provision of high-quality products. Their business mantra is “Everyday We Build and Ship Our Reputation” which can be seen by the company’s handling ability in the molding and assembly of the products.

Calico Precision Molding offers complete services for plastic injection molding and assembly. They provide bespoke solutions that deliver quality products and short turnaround times which makes them ideal partners for any company in any line of business.

If you are looking for injection molding companies in Indiana for automotive injection molding parts, then we suggest you may contact with them to check your project and quote you a price.

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5. Burco Molding

Plastic injection molding

Year Established: 1970

Core Business Capabilities: Plastic injection molding, rapid prototyping, metalworking, design and engineering, short cycle times, around-the-clock production.

Address: 15015 Herriman Blvd Noblesville IN 46060 United States

Website: www.burco-molding.com

Company Introduction:

Burco Molding was started in 1970 and has been offering customized plastic injection molding services for more than 50 years. Based in Noblesville, Indiana, the firm possesses a sophisticated plant with 20 injection molding presses, 60-950 tons. Burco is committed to being innovative and delivering quality products that meet specifications for each part while making production efficient.

Burco provides a full-service solutions package from the molding of plastics, the machine shop facilities, and rapid prototyping. To maintain full control of their work, their design and engineering team meets with clients from the time of the project conception up to its completion. High-volume manufacturing is also possible because the company has a climate-controlled plant and a pool of skilled workforce.

Burco Molding Company has been proven to deliver high-quality molded parts that are reliable as well as long-lasting to various industries including automotive, medical, and consumer products industries. Burco remains a reliable partner in providing accurate and efficient solutions to customers at a lower price than expected.

Burco is a plastic injection molding company that provides a complete solution from design to manufacturing of parts. Open 24/7 and striving for quality, they provide quick and custom services and always deliver the exact results you want.

If you are looking for plastic injection molding companies near me in Indiana for rapid prototyping and metalworking, then we suggest you may contact with them to check your project and quote you a price.

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6. Global Plastics

Injection molding

Core Business Capabilities: Injection molding, blow molding, tooling, product development, rapid prototyping, secondary operations, quality management systems, and manufacturing for various sectors.

Phone: 1.800.783.7750

Website: www.globalplastics.com

Company Introduction:

Global Plastics is a premier plastic injection and blow molding company devoted to the highest standard of quality solutions to transform the way manufacturers achieve success. Having been in the business for many years, the company has diverse capabilities in design and tooling, manufacturing, and secondary services. Established as an original equipment manufacturer, Global Plastics delivers molded parts to various industries while maintaining cost efficiency, productivity, and part quality.

Right from the conception of every project, Global Plastics is able to provide professional cooperation, technical assistance in product development, and sophisticated tooling. Their DFM (design for manufacturability) concentration guarantees continuity from conception to the final product. This enables the company to effectively respond to client needs, with accuracy, variety, and speed, within the most stringent quality parameters.

In addition to this, Global Plastics is also an ISO 9001, ISO 13485, IATF 16949, and SQF company to show the company’s commitment to quality delivery. The company’s certifications are evidence of its commitment to maintaining high industry standards across industries such as medical, automotive, and food packaging. Through constant evolution and commitment to customer needs, Global Plastics continues to be a valued supplier for companies around the globe.

If you are looking for plastic injection molding companies near me in Indiana for blow molding and product assembly services, then we suggest you may contact with them to check your project and quote you a price.

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7. Echo Engineering & Production Supplies

Automotive components

Core Business Capabilities: Automotive components, automotive trim, proto-type parts, silicone, and EPDM products, masking, hanging, protection, sealing, fastening, noise, vibration, and harshness (NVH) parts.

Address: Indiana, USA

Website: www.echoengineering.com

Company Introduction:

Echo Engineering & Production Supplies is among the prominent companies offering manufacturing services of custom parts including rapid prototyping and quality components. In industries globally, Echo Engineering targets areas such as masking and hanging as well as protection solutions together with sealing and fastening and NVH (Noise, Vibration, Harshness). Being specialized in silicone and EPDM materials, the company supports clients to reach accurate and affordable solutions regarding product design.

The company’s customization mechanism enables the development of unique parts for use in clients’ unique applications. From complex masking solutions of suspension parts to demand rapid prototyping services, Echo provides all the necessary solutions for your projects. The company’s policy is to provide excellent performance with short turnaround time and quality services.

Echo Engineering’s dedication to quality and customer satisfaction is backed by their ISO 9001:Obtained in 2015, it guarantees the compliance of each product with high industry standards. As a result of having a team of professionals and a strong commitment to innovation and precision, Echo Engineering now remains the go-to company for those businesses that need reliable production solutions.

Echo Engineering offers fast turnaround silicone/EPDM prototypes and parts and masking services across different industries. This ensures that clients get the best value for their money every time they work with this company since they are guaranteed maximum quality at reasonable prices due to fast prototyping.

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8. Mega Corporation

Automotive parts manufacturing

Year Established: 1980

Core Business Capabilities: Automotive parts manufacturing, consumer products, toy manufacturing, packaging, healthcare industries, automotive manufacturing, electronics manufacturing.

Phone: 847-985-1900

Website: www.megacorporation.com

Company Introduction:

Mega Corporation was founded in 1980; it is a multidisciplinary manufacturer with a focus on plastic injection molding. Some of the core competencies of the company are providing developmental and prototype molds and helping customers to choose the right material as well as addressing technical and mechanical design questions. Mega Corporation has over 3 decades of experience in offering advice on choosing from over 80,000 plastic formulations for the exact needs of the client.

Mega Corporation not only provides injection moulding services but also product development, assembly services, and ultrasonic welding services. Their team of experts is dedicated to providing quality manufacturing and engineering solutions in defense, consumer products, industrial components, and many more. Mega has a great scope of competence, so they can handle multiple intricate tasks in different phases, including the development stage.

Mega Corporation has gained a good reputation in the marketplace based on its policy on quality and innovation. Working for defense, mining, or petroleum sectors, the company always offers competitive solutions that can fulfill the requirements of the industry. Remaining loyal to the customer-centric strategy, Mega remains a reliable supplier for companies that need accuracy and quality in production lines.

Mega Corporation focuses on the manufacture of plastic injection molding and product design. Their team offers help in selecting materials and engineering to guarantee outstanding outcomes. Mega provides a complete manufacturing solution suite which primarily includes ultrasonic welding and a range of secondary services to meet client requirements.

If you need high accuracy and quality in your next manufacturing project? Mega Corporation provides tailor-made plastic molding and assembly services, as well as product design and development services.

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9. Commercial Plastics Company

Specialty molding

Core Business Capabilities: Specialty molding, new product design, working with engineers and designers, environmental conservation, and precision manufacturing for various industries.

Addresses:

Phone: 2625458700 – Address: 9600 55th Street, Kenosha, WI 53144

Allanson Road 800, Mundelein, IL 60060

Address: 10240 Deer Park Road, Waverly, NE 68462

1020 E. Maple Avenue, Mora, MN 55051

Apodaca, Nuevo León, México C.P. 66646

Email: info@ecommercialplastics.com

Website: www.ecommercialplastics.com

Company Introduction:

Commercial Plastics Company specializes in custom molding that has been in the market intending to satisfy the customer’s needs and demands from the time of its formation. Having its origins over 70 years ago, the company is well-equipped to offer customized plastic product solutions for a variety of industries. Commercial Plastics always uses modern technologies in its production processes so that it can offer its customers quality products at affordable prices.

Commercial Plastics works with its clients from the time they come up with an idea till the project completion. The company also provides service solutions for the selection of materials, tools, and assembly to its clients so that clients can have a smooth and effective manufacturing process.

Commercial Plastics is aware of a sustainable development policy, which takes into account environmental, social, and economic conditions. They have been rewarded many times, such as Supplier of the Year and Business of the Year. It is now more than ever that Commercial Plastics has strengthened its commitment to safety, innovation, and its people, making it the company of choice in custom molding.

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10. Eclipse Manufacturing Company

Plastic molding

Core Business Capabilities: Plastic molding, tooling, side operations, inlay molding, pad printing, hot stamping, engineering plastics, quality control, and on-time shipment.

Address: 115 Oakwood Rd, Lake Zurich, Illinois 60047

Phone: (847) 438-2137

Email: mmccann@eclipseplasticmolding.com

Website: www.eclipseplasticmolding.com

Company Introduction:

Eclipse Manufacturing Company is a full-service company with a specialization in plastic molding. Eclipse has adopted innovation by undertaking high precision in its production process to deliver quality products on time for all its customers. The company operates under an ISO 9001:2015 certification that guarantees compliance with the quality management system throughout the production process.

The services that Eclipse provides include tooling services, quality moldings, and affordable prices in the market. Customers have a choice of using commodity resins or engineering resins to meet the needs of their projects. Eclipse boasts of being a one-stop solution provider since the company undertakes every process from molding to the assembly of the final product. Other secondary operations include insert molding, pad printing, and hot stamping, which are offered to fulfill the demands of specific project requirements.

Eclipse specializes in custom plastics and with our dedication to quality, we are your perfect partner for your next project. Whether it is a simple part, a component, or a fully finished product, Eclipse comes in handy with quality and speed.

Eclipse Manufacturing offers full-service custom molding including tooling and assembly. Our in-line and off-line secondary operations provide top-quality, competitively priced products to meet your requirements, all in one company.

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Conclusion

Indiana’s injection molding industry provides a broad spectrum of specialization where most of the companies focus on custom molding and rapid prototyping. These Companies serve industries like medical devices, automotive, and consumer goods among others; they are thus good partners with clients who are looking for precision and quality production solutions.

For those industries that need a more international view or professional skills, Sincere Tech, one of top 10 mold manufacturers in China that offers a full range of one-stop molding services and stable overseas cooperation. They also have vast experience in manufacturing making it easy for them to conduct business in the global market.

Selecting the appropriate injection molding company in Indiana depends on the precision required, the required quantity, and the material type. With this understanding, you can be sure of choosing the right partner for your business and the best manufacturing results.

If you are looking for injection molding companies in usa, we ahve listed some of plastic injection molding companies in the USA from different locations, hope this could help you to make your decision.

Top 9 Injection Molding Companies In Texas

Top 10 Injection Molding Companies in Ohio

Top 9 Injection Molding Companies In Wisconsin

Top 9 Plastic Injection Molding Companies in Chicago

Top 10 Plastic Injection Molding Companies In Michigan

Top 10 Plastic Injection Molding Companies In China

We will add more plastic injection molding companies from other location and countries.

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Top 9 Injection Molding Companies In Wisconsin

Injection Molding Companies In Wisconsin

Wisconsin is proud to have several injection molding companies that are regarded as market leaders, who provide sustainable manufacturing solutions to diverse industries. These firms deal in fabricating superior quality plastic parts for industries including automotive, healthcare, electronics, and consumer goods.

Wisconsin’s injection molding companies provide efficient products with the best technology, competitive pricing, and short turnaround time with special services to fit clients’ requirements. These firms also offer related services such as design, mold making, proofing, and other services once the molding is done which makes the experience of the business looking for reliable plastic injection molding components.

Below we listed to 9 Top 9 Injection Molding Companies In Wisconsin that is for your referenacem if you are looking for plastic injection molding companies near me at Wisconsin USA location, hope this could help you, if yo are looking for plastic injection molding companies in China, then welcome to Sincere Tech.

Injection Molding Companies In Wisconsin USA

Injection Molding Companies In Wisconsin

1. DKM Manufacturing Inc.

injection molding companies

Year Established: 1996

Employee Size: SMEs (Specific size not stated)

Business Capabilities: Custom insert and injection molding, plastic buckets and lids, assembly, pad printing, hot stamping, heat transfer labeling

Address: 1243 170th Street, P.O. Box 152, Victor, IA 52347, USA

Website: https://www.dkmmfg.com

Company Profile:

DKM Manufacturing Inc. was established in 1996. It’s a family-operated company, which offers insert and injection molding solutions. Situated in Victor, Iowa, the company offers excellent molding products and services in the electrical, food, packaging, recreational, and transportation industries. The value-added services provided include assembly, pad printing, hot stamping, and heat transfer labeling apart from molding.

Committed to excellence, DKM holds ISO 9001:2015 certification, which would assure the company of a strong quality management system. Their dedication, and commitment to quality and customer service, are ideal partners for the precision molding needs of businesses. The company is known for bringing innovation and long-term partnerships with customers in manufacturing for their complex needs and presenting high-quality products for various uses.

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2. Fabexco

leading plastic molding company

Year Established: Not specified

Employee Size: Not specified

Business Capabilities: Custom Profile Extrusion, Sheet Extrusion, Injection Molding, Engineering Services

Address: Not specified

Website: https://www.fabexco.com

Company Profile:

Fabexco is a leading plastic molding company. It deals in profile extrusion services, sheet extrusion, and injection molding services. The company employs smart robotics in its business, thus working with high dimensional accuracy. As a professional engineering company, Fabexco is particularly exceptional at dealing with challenging tasks, employing materials like engineering thermoplastics and bio-degradable polymers.

Fabexco deals serves many sectors such as aerospace, medical, construction and manufacturing, and transport sectors. From the design of the product to material selection, die development, production, and custom packaging, the company can guarantee the delivery of quality products at reasonable prices. Their focus on sustainability and continuous improvement of processes is the main force behind innovation and guaranteeing that customers receive ready and on-time market solutions.

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3. Royer Corporation

plastic injection molding company

Year Established: More than 40 years ago (year not mentioned)

Employee Size: Not specified

Business Capabilities: Injection Molding Services, Product Design and Development, Mold Making and Design, Cosmetic Decoration, Product Prototyping, Packaging Solutions

Address: 805 East Street, Madison Indiana, USA 47250

Website: https://www.royercorp.com

Company Profile:

Royer Corporation is an American custom plastic injection molder that serves clients in various industries by providing them with customized high-quality parts and components. With over four decades of experience, Royer specializes in advanced tooling and cutting-edge decorating technologies to deliver exceptional solutions. The company targets numerous industries providing new solutions, effectiveness, and precision in the creation process and the phases of packaging.

Royer is exceptional because of its fast model-making, short cycle time, compatibility with biodegradable materials, and recycles eco-friendly resins. They provide digital printing at high output with hot foil stamping as the decoration function to add style and utility. By stocking locally produced goods, Royer helps clients access affordable products, delivered locally and fast, and no tariffs, making it an ideal business partner for companies seeking quality U.S.-made plastic parts.

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4. Nexeo Plastics

Nexeo Plastics

Company Name: Nexeo Plastics

Year Established: Not specified

Employee Size: Not specified

Business Capabilities: Specialty Polymers, Thermoplastic, Polyolefins, Injection Molded Products, Legal & Environmental Standard, Environmental & Sustainability.

Address: Not specified

Website: https://www.nexeoplastics.com

Company Profile:

Nexeo Plastics is an international supplier of innovative and recycled polyolefin products. The company offers injection molded products and thermoplastic resins. They supply most industries like automotive, electronics, health care, packaging, construction, toys, and household products. Nexeo provides its customers with specifications of materials, design of parts, and improvement of processes while ensuring the highest performance, and compliance with regulations.

As the world’s largest distributor of thermoplastic resins and compounds with over 8,500 materials in its portfolio, Nexeo works hand-in-hand with its clients to find the right material for the right job. They are also committed to mitigating the challenges of production, enhancing supply chain operations, and minimizing costs. Nexeo Plastics provides all necessary(One-stop solution) services to help its customers accomplish their business goals regarding materials and manufacturing tests with high repeatability and performance.

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5. Redline Plastics

Redline Plastics

Company Name: Redline Plastics

Year Established: Not specified

Employee Size: Not specified

Business Capabilities: Compression Moulding, Thermoset Plastic, Mould Design, Post Mould Operations, Computer Numerical Controlled Milling, Engineering and Prototype.

Address: 1434 S 59 ST, Manitowoc, WISCONSIN, USA 54220

Website: https://www.redlineplastics.com

Company Profile:

Redline Plastics is a premier compression molding thermoset plastics company. They produce high-quality precision parts for mass transit, aerospace, defense, electrical, automotive, and other industries. Over the years of its existence, the company has used technology such as hydraulic compression molding presses to produce parts from commodities like Bulk Molding Compound (BMC) and Sheet Molding Compound (SMC). Their solutions aim at manufacturing long-lasting, heat-resistant components of the highest specifications.

Additional services provided by Redline Plastics include CNC machining, drilling, tapping, bonding, and post-curing in a bid to satisfy clients’ needs. Besides compression molding, they offer extensive services including engineering design, quality control, warehousing, drop shipping, and custom assembly services. Redline has a committed customer care service section that guarantees timely project delivery and customer satisfaction, making it a dependable partner in manufacturing high-strength, reliable molded parts.

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6. EVCO Plastics

EVCO Plastics

Company Name: EVCO Plastics

Year Established: Not specified

Employee Size: Not specified

Business Capabilities: Automotive Molding, Electronics Molding, Household Products Molding, Sports & Recreational Molding, Agriculture Molding, Toy Molding

Address: 121, Circle, DeForest, Wisconsin 53532, USA

Website: https://www.evcoplastics.com

Company Profile:

EVCO Plastics is a contract manufacturer of quality plastic injection molding products. It specializes in medical, healthcare, and large-part products. The company is equipped with modern technology and sound operations management. EVCO guarantees high-quality precision parts for various industries. Their offices are located in the U.S., Mexico, and China to address a differentiated customer base with solutions that reflect strict industry requirements.

One of the key sustainability initiatives of EVCO Plastics has been awarded as the “Fast Mover” by EcoVadis. The company also progressing its sustainable development initiatives while remaining committed to engineering, mold creation, and production quality. The intended approach is embraced by EVCO together with its engineering and design ability guarantees that every project is done accurately and within the minimal time possible.

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7. Imperial Tool & Plastics Corp

Imperial Tool & Plastics Corp

Company Name: Imperial Tool & Plastics Corp

Year Established: 1978

Employee Size: Not specified

Business Capabilities: Injection molding of plastics, mold making, mold construction, consultation, testing, and quality control.

Address: Not provided on the website

Website: https://www.itplastics.net

Company Profile:

Imperial Tool & Plastics Corp was established in 1978, as an American company specializing in plastic injection molding and mold building. The company has gained its reputation for offering the most convenient, turnkey solutions that enable clients to obtain highly reliable parts as efficiently as possible. Design consultation, mold building, and the final part molded are all under Imperial Tool & Plastics’ roof, which makes the process controlled and highly repeatable for quality parts.

The company boasts of its ability in mold designing because they are top-tier in providing solutions to each client depending on their requirements. Imperial Tool & Plastics has been delivering high-quality molds for decades including repairs and breakdowns at no extra cost. In addition, the company is involved in several business segments such as commercial products, semiconductor air and water industries, and aims at providing excellent quality and accuracy to fulfill modern-day requirements.

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8. DuraPlas, Inc.

Injection molding

Company Name: DuraPlas, Inc.

Year Established: Over 50 years

Employee Size: Not specified

Business Capabilities: Injection molding of plastic products, custom plastic products, material handling equipment, industrial products, air conditioning and heating, horticulture and agricultural equipment, livestock equipment, logistics, and energy.

Address: Start P. O. Box 7108, Addison, USA

Website: https://www.duraplasinc.com

Company Profile:

DuraPlas, Inc. has been in the business of designing and manufacturing new plastic products and solutions for over 50 years. Their core business is injection molding including the replacement of conventional materials such as wood, wire, and metal with their plastic counterparts that last more than a decade longer than conventional material. The applications of DuraPlas’s products are highly appreciated in agriculture, industrial sectors, horticulture, energy, logistics, HVAC, and material handling. Moreover, DuraPlas solutions provide longer life, higher efficiency, and lower costs.

Being an organization that is sensitive to issues of sustainability, DuraPlas has been able to minimize manufacturing impact through the production of durable goods that do not need frequent replacement. The company also stresses recycling within the production site to reduce waste. The ideas they came up with, for example, TuffStand pipe stands, and Durabench workbenches, are some of the most effective and long-lasting products out there.

DuraPlas is customer-centric, always focusing on the big picture. As a global supplier of high-quality, sustainable products, it remains mindful of each client’s unique needs. The company strives to serve them in the best possible way.

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9. MRPC (Medical Rubber Products Corporation)

silicone molding

Year Established: Not specified

Employee Size: Not specified

Business Capabilities: Medical Equipment, Silicone Rubber Manufacturing, Plastic Manufacturing, Multi-Material Manufacturing, Medical Equipment Assembly, Supply Chain Solutions

Headquarters: Butler, WI, USA

Additional Locations: Largo, FL; Hudson, NH

Website: https://www.mrpcorp.com

Company Profile:

MRPC is an FDA-registered and ISO 13485-accredited contract manufacturer. They provide medical devices, instruments, and disposables manufacturing. The company provides design help, development, and manufacturing services throughout the product lifecycle. It has positioned itself as a completely outsourced manufacturing solution for some of the largest medical device companies in the world.

Specializing in silicone molding, plastic molding, and extrusions, MRPC benefits from Design for Manufacturability (DFM) to achieve best practice production. About this particular aspect, the company is particularly renowned for its multi-material molding. The process of molding dissimilar materials together to strengthen product quality, durability, and efficiency.

Besides the molding, MRPC offers clients the finished medical device assembly, packaging, and sterilization management services so that clients obtain the whole package. Their global supply chain management skills take the operations a notch higher. So. clients can get a perfect experience right from design to delivery.

Core Competencies:

  • Design for Manufacturability: Solidworks® Plastics is utilized at MRPC to optimize designs to minimize manufacturing difficulty, and decrease cost.
  • Silicone Molding, Plastic Molding & Extrusions: These precision molding processes require a clean room environment.
  • Multi-Material Molding: Special procedures allow the shaping of different materials to improve the features of end-use products.
  • Finished Medical Device Assembly: The company offers services in full assembly and packaging of the finished medical devices.
  • Global Supply Chain Development & Management: MRPC offers supply chain solutions right from procurement through to delivery of the final product.

MRPC facilities in multiple locations in the United States and partnerships in Asia-Pacific. It has broadened its ability while the company’s quality and efficiency stay consistently ideal due to its ISO 13485 recertification.

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Final Thoughts

America is a hub of injection molding. The companies located in Wisconsin, are characterized by the complex manufacturing techniques, sturdiness, and high quality of the products. These leaders in the field have developed a solid reputation for precision and innovation. Despite being situated in another country, Sincere Tech has confidently become the partner of many companies in Wisconsin and other states.

As an industry expert in automotive, medical, electronics, and consumer goods, Sincere Tech is one of top 10 plastic injection molding companies in China that provides its clients with specialized molding services to meet their personalized requirements to deliver the best quality molding. We offer flexible, ready-to-use products, and low-cost production services that help customers enhance their production capacity and achieve project goals.

If you are looking for injection molding companies in usa, we ahve listed some of plastic injection molding companies in the USA from different locations, hope this could help you to make your decision.

Top 9 Injection Molding Companies In Texas

Top 10 Injection Molding Companies in Ohio

Top 9 Plastic Injection Molding Companies in Chicago

Top 10 Plastic Injection Molding Companies In Michigan

Top 10 Injection Molding Companies in Indiana

We will add more plastic injection molding companies from other location and countries.

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Top 10 Injection Molding Companies in Ohio

Molding Companies in Ohio

Among all plastic fabrication processes, injection molding requires much precision and reliability, especially for companies that produce very small and detailed precision plastic parts. Creating small but intricate and stringent plastic components from the raw material involves engineering, technology, material science, and design skills.

Custom injection molding is crucial for industries such as automotive, medical devices, and consumer electronics. It offers customized solutions for performance and compliance. The right partner helps organizations unlock value. This leads to faster production cycles and lower costs. The result is high-performance parts that drive technology advancement and growth.

Below we will ist the top 10 injection molding companies in Ohio, when you are looking for plastic injection molding compnies near me the Ohio location aera, then below plastic injection molding companies may help you, but if you are looking for injection molding companies in China, then welcome to sincere tech.

Platic Injection Molding Companies in Ohio

1. Husky Injection Molding Systems

Husky Injection Molding Systems

Company Name: Husky Injection Molding Systems
Year Established: 1953
Employee Size: 4,300+ employees
Business Capabilities: Injection Molding Systems, Hot Runners, Controllers, Services, Solutions
Address: Global Headquarters
Website: https://www.husky.co/

Company Profile:

Husky Injection Molding Systems was founded in 1953. It’s the world’s premier supplier of injection molding solutions. Being associated with molding systems, Husky has a broad portfolio of products, including hot runners, mold controllers, and auxiliary equipment. Most of their products are designed for the medical, food & beverage, packaging, and automotive industries.

Husky’s systems are characterized by the accuracy, stability, and overall cost-effectiveness of the solutions proposed. The company’s solutions are to enhance productivity, minimize loss of time, and guarantee high-quality production for customers across the globe. Moreover, Husky also offers training, routine maintenance services, and spare parts, all of which can be called sustaining support to help achieve the maximum level of system functionality throughout its useful life.

Husky is one of the best plastic injection molding companies in Ohio USA, if you are looking for injection molding companies at Ohio then you may contact with them for quoe.

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2. Ohio Precision Molding

Ohio Precision Molding

Company Name: Ohio Precision Molding

Business Capabilities: Injection Molding Solutions, Product Development, Concept Designing, Tooling Services, Stereolithography, CNC Milling, Assembly Services

Address: Barberton 122 East Tuscarawas Avenue Ohio, 44203

Website: https://www.ohioprecisionmolding.com/

Company Profile:

Ohio Precision Molding (OPM) is one of the leading plastic injection molding firms located in Barberton, Ohio. Established as a manufacturer of precision molded parts, OPM’s customers are automotive, energy, consumer, and industrial markets. This company deals in product design and engineering, prototype services, rapid tooling, and production services.

OPM incorporates advanced injection molding technology to produce accurate, robust, and cheap products for its clients. Ohio Precision Molding is dedicated to delivering quality products that meet set standards of quality and is always striving for perfection. Other services offered by the company include short-run manufacturing and molded parts decorating thus making the company a reliable source of plastic parts to the various companies.

Ohio Precision Molding is another top plastic injection molding company in Ohio USA, if you need more moolding supplier to check your project for reference, then you could contact with them for price as well.

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3. LTM Plastics

LTM Plastics

Company Name: LTM Plastics

Year Established: 1977

Business Capabilities: Tooling Design including Plastic Injection Molding, Transfer Tooling, Additional Processes encompassing Assembly, Packaging, Over-molding, and Industrial Design.

Address: Denver, Colorado 80211 1100 W 45th Avenue

Website: https://www.ltmplastics.com/

Company Profile:

LTM Plastics is a full-service plastic injection molder. It has been offering precision molding services for more than 40 years. The company operates in the mid to high-volume range. The company is recognized for its capability to respond to a diverse range of customer requirements. LTM Plastics provides everything from transfer tooling, over-molding, assembly, and packaging services. They use Quick Response Manufacturing (QRM) to meet the client’s needs and deliver the products on time.

LTM Plastics is a Denver, Colorado-based plastic injection molding company, accommodating both small start-up firms and large-scale manufacturers who require reliable and accurate plastic parts. They can take full responsibility from the design of the product to the finished product. Moreover, they also promote openness and engagement. LTM also controls its manufacturing processes and strictly uses recycled plastic materials. In addition, the company is dedicated to developing its commercial relations with clients to ensure becomes a reliable partner for the company in the sphere of plastics.

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4. Koller Craft, LLC

Koller Craft, LLC

Company Name: Koller Craft, LLC
Year Established: 1941
Business Capabilities: Plastic Injection Molding, Assembly, Metallizing, Decorating, Engineering, Materials Sourcing, Tooling & Maintenance
Industries Served: Automotive, Agriculture/Lawn & Garden, Appliances, General Industrial, Material Handling, Furniture
Address: Fenton, Missouri (with operations in Missouri, Kansas, and Alabama)
Website: https://www.kollercraft.com

Company Profile:

Koller Craft is a family-owned company. It has developed into a major supplier of custom injection-molded plastic components since its inception in 1941. As a one-source supplier, Koller Craft provides injection molding, assembly, metalizing, and decorating services to different industries like automotive, agricultural, and appliance industries.

Koller Craft focuses on the customer, delivery, communication with customers, and timely response to complaints. The company has a long-standing reputation for reliability and quality, this is further supported by its ISO 9001 accreditation which demonstrates the company’s commitment to delivering and maintaining world-class standards in all areas of the business.

The company’s service portfolio goes beyond injection molding to embrace engineering, material supply, tool construction, and maintenance, covering all the stages from idea generation to high-volume injection molding manufacturing.

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5. Performance Engineered Products (PEP)

Performance Engineered Products

Company Name: Performance Engineered Products (PEP)

Year Established: 1981

Business Capabilities: Plastic Injection Molding, Product Development, Assembly, Tooling Services, 3D Printed Injection Molds, Tool Transfer

Industries Served: Aerospace, Automotive, Medical Devices, Defense, Electronics, Agriculture, Consumer, Industrial

Address: 3270 Pomona Blvd, Pomona, CA 91768

Website: https://pepincplastics.com/

Company Profile:

Performance Engineered Products (PEP) is a California-based custom plastic injection molding manufacturer company located in Pomona. They are a leading independent contract manufacturer. PEP was established in 1981 and brings over 40 years of experience to the injection molding of plastic parts for aerospace, automotive, medical, and defense industries. As an AS9100D, ISO 9001:Established in 2015, certified by ISO 13485:2016, ITAR, and FDA, PEP ensures high-quality services of injection molding, product development, tooling, and assembly.

PEP offers short-run and medium to large runs by employing innovative technologies like 3D printed injection tooling to increase throughput and minimize expense. Moreover, the firm provides manufacturing services to different industries, providing accurate, dependable, and efficient production processes to guarantee that all components meet organizational specifications.

In addition to the company’s capabilities, PEP has the production capacity for micro and small parts as well as large and complex ones with shot sizes between 56 grams and over 4,500 grams. Today, PEP has a highly qualified team of professionals, modern equipment, and possesses the ability to introduce new technologies into the production process, and remains a reliable supplier of plastic molding products.

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6. Britech Industries

Britech Industries

Business Capabilities: Injection Molded Plastics, Rubber Molding, Rubber Extrusions, Plastic Extrusions
Industries Served: General Industrial, Automotive, Aerospace, Consumer Goods
Website: https://www.britechindustries.com

Company Profile:

Britech is a widely acclaimed company dealing with the manufacturing of rubber and plastic products. Britech delivers fast turnarounds and excellent customer service to industries like automotive, aerospace, and general manufacturing. Some of the core capabilities of the company are in rubber and plastic molding, rubber extrusions, and plastics extrusions.

Their injection molding division specializes in fast turnaround for small to medium runs. It provides cost-effective plastic components for design engineers’ needs. Further, Britech has Rubber molding and extrusion services to produce custom rubber products; seals, gaskets, U-channels, and grommets. Britech has a policy of excellence in the delivery of its products to its clients with special consideration for orders at affordable, and on-time delivery.

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7. Jaco Products, Inc.

Jaco Products, Inc

Company Name: Jaco Products, Inc.
Business Capabilities: Plastic Injection Molding, High-Tolerance Parts, Custom Mold Design, Material Distribution
Industries Served: Automotive, Electronics, Power Tools, Household Appliances, Medical Devices
Address: 15060 Madison Road, Middlefield, Ohio 44062-9407
Website: https://www.jacoproducts.com

Company Profile:

Jaco Products, Inc. is an Ohio-based company. It deals in custom plastic injection molding. As a leading manufacturer specializing in manufacturing precision and tight tolerance parts, Jaco provides a full line of injection molded products applied in automotive, electronics, medical instruments, and home appliances.

The company uses modern injection molding to manufacture accurate parts from engineered materials. They possess the ability to produce large and small quantities, all while delivering products to market rapidly. The company’s policy of sourcing the finest materials for use in products guarantees lasting and dependable products that conform to customers’ requirements.

As a customer-oriented company, Jaco works hand in hand with clients from the design stage to delivery, ensuring all elements are managed, and manufactured to the highest standard of quality, functionality, and durability. Whether you require a high volume of units or a small number, Jaco is capable of producing all sizes of injection molding jobs to meet the diverse needs of clients.

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8. Associated Plastics Corporation (APC)

Associated Plastics Corporation

Company Name: Associated Plastics Corporation (APC)
Business Capabilities: Custom Plastic Injection Molding, Engineering & Design Assistance, Turnkey Operations
Industries Served: Automotive, Electronics, Electrical, Food Processing, Sports, Toy, Horticulture
Location: 502 Eric Wolber Ave, Ada, Ohio 45810
Website: http://www.associatedplasticscorp.com

Company Profile:

APC which stands for Associated Plastics Corporation is a family-owned business, established in 1979 as a custom plastic injection molding company in Ada Ohio. Focusing on precision molding and offering the highest quality of its products, APC serves various sectors such as automotive, electronics, electrical, food processing, sports, toys, and horticulture industries.

The company provides solutions for everything from design/engineering consultation to full-service operations, including mold design and manufacturing through shipment of the finished product. APC uses world-class equipment with a 2000-ton capacity to guarantee the company’s preparedness for large and complex projects.

In addition, their commitment to superior customer service, 24/7 availability, and quality assurance, backed by ISO 9001:certification 2015, is aimed at providing dependable high-performance molded parts for different uses.

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9. Edge Plastics Inc

Edge Plastics Inc

Company Name: Edge Plastics Inc.
Business Capabilities: Plastic Injection Molding, Custom Color Formulations, Robotics-Enhanced Manufacturing, Large-Scale Production
Industries Served: Automotive, Consumer Products, Industrial, Electronics
Address: Mansfield, Ohio
Website: Edge Plastics Inc.

Company Profile:

Edge Plastics Inc. is a premier producer of injection molding, established in Mansfield, Ohio. They focus on manufacturing high-quality custom plastic parts. The company uses 36+ injection molding machines of 500-1650 tons capacity allowing for both low and high runs of high precision automotive, consumer, industrial, electronics parts, and more.

The technological advancement applied is up to date with the use of robots and customized color in production to magnify efficiency, precision, and flexibility in its production line. Edge Plastics is focused on delivering quality parts that meet customers’ requirements for quality, delivery, and cost.

Furthermore, Edge Plastics has a large distribution facility conveniently situated close to highways for easy management of logistics and fast delivery of orders and products. Regardless of application, small run or large run, our state-of-the-art manufacturing makes certain that your product is on time and to your expectations.

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10. World Class Plastics, Inc.

World Class Plastics

Business Capabilities: Plastic Injection Molding, Process Control, Custom Mold Design, Value-Added Services
Industries Served: Automotive, Consumer Products, Industrial, Medical, Electronics
Address: 7695 State Route 708, Russells Point, OH 43348
Website: https://www.worldclassplastics.com/

Company Profile:

World Class Plastics, Inc. has been in the injection molding business for several years with a commitment to delivering excellent plastic molding solutions, responding to customers’ needs promptly, and creating goodwill with our clients. Established in 1986, World Class Plastics has been in the business of making its customers happy by providing the optimum solutions for automotive, consumer goods, industrial, medical, and electronics industries.

The company uses precise process control and molding to deliver parts and assemblies with tight tolerances. Established on the pillars of teamwork, cooperation, and mutual understanding, World Class Plastics effectively develops long-term partnerships with clients by providing them with only high-quality products and on-time delivery.

Their Russells Point, plastic injection molding company in Ohio plant that is ISO compliant and hence they are capable of meeting high volume production demands as well as low volume, specialized molding requirements. In this scenario, customers require full or partial production or customized plastic molding services, World Class Plastics is always prepared to provide the services with dedication towards innovation, quality, and service delivery.

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Summary

Sincere Tech is one of top 10 mold manufacturers in China that offers csutom plastic injection mold and molding solutions for different spheres. Through strong values on precision, innovation, and customer satisfaction, the company continuously provides high-quality molded parts that fully meet the requirements of its customers. We are a professional supplier for the auto, medical, electronics, and consumer goods industries. Sincere Tech is your reliable mold and molding manufacturing partner that adds value, quality, and consistency to improve and optimize your production project.

If you are looking for injection molding companies in usa, we ahve listed some of plastic injection molding companies in the USA from different locations, hope this could help you to make your decision.

Top 9 Injection Molding Companies In Texas

Top 9 Injection Molding Companies In Wisconsin

Top 9 Plastic Injection Molding Companies in Chicago

Top 10 Plastic Injection Molding Companies In Michigan

Top 10 Injection Molding Companies in Indiana

We will add more plastic injection molding companies from other location and countries.

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Top 9 Injection Molding Companies In Texas

plastic injection molding company

Injection molding of plastics was developed in the 1870s by John W. Hyatt, who was looking for a plastic substitute for ivory for billiard balls. While his billiard balls were not popular, he invented the molding machine, which paved the way for the plastic injection molding industry.

Injection molding is a technique of forming an object by injecting molten material, usually plastic, into a mold to remain for solidification. Its uses are common in all industries, from automotive, electronics, and medical to consumer products, for the manufacture of parts with high accuracy and minimal scrap.

Specifically, in Texas, many companies offer plastic injection molding services to suit a range of industries, including, but not limited to, medical devices and automotive injection molding parts. Here are some of the top molding manufacturers & enterprises in the state’s manufacturing industry.

Below are listed Top 9 Injection Molding Companies In Texas USA, hope this information could solve you requriements, if you are looking for plastic injection molding companies in China, then welcoem to Sincere Tech.

1. Shibaura

Shibaura molding

Company Overview:

Shibaura Machine located in Grove Village, Illinois was established in 1974. It has been manufacturing precision injection molding machine solutions for global markets. Over the years, the company has established itself as a key strategic supplier to the manufacturing industries with over 4 decades of experience in offering innovative and superior performance solutions across various sectors.

They have fully functional service centers, located in strategic places across North America including; California and North Carolina to ensure their clients receive excellent services.

Injection Molding Solutions & Capabilities:

Shibaura Covers manufactures all-electric injection molding machines needs. Their machines offer clamping forces ranging from 55 to 3,350 US tons. These machines are manufactured with high accuracy, high speed, and energy-saving capability to make them compatible for numerous uses. They typically serve the automotive, medical device, packaging, electronics, and consumer products industries among others. They can produce both simple and complex parts.

  • Medical components: (Syringes, casings, and sophisticated diagnostic equipment)
  • Automotive parts: (Lightweight, and stronginterior trim and engine components)
  • Packaging products: (Specialty packaging for personal use products including bottles, caps, and containers)
  • Consumer electronics: Components and subassemblies for mobile phones, and wearable electronics)

Besides the machinery, Shibaura offers Industry 4.0 solutions by using the machiNetCloud IIoT platform for monitoring and analyzing the manufacturing performance of the machines in real time. The intended system can be used to optimize production, and maintenance, and the entire process in general.

In addition, Shibaura has application solutions that entail software modifications, testing, and machine design. The company holds a well-demonstrated commitment to innovation and customer support that placed it strategically among the top injection molding businesses in Texas(US).

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2. Harman Corporation

Harman Corporation

Company Overview:

Based in Rochester, Michigan, Harman Corporation designs custom plastic injection molding components. Since its establishment, the company has been a leading plastic injection molding company in the provision of custom dip molding, and custom injection molding services. Currently, Harman is focused on providing clients with quality solutions at affordable prices coupled with short turnarounds across many industries.

Injection Molding & Custom Solutions:

The company specializes in providing injection molding services where high-quality plastic parts can be made in any shape, size, or color and accordance with the client’s specifications. The firm offers plastic end caps, grips, plugs, and hose bend restrictors for automotive, hydraulic, electronics, home, and garden sectors. Moreover, Harman provides dip coating services based on the client’s needs. They also offer custom printing, including logos, and options for improving functionality.

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3. Texas Injection Molding

Texas Injection Molding

Company Overview:

Texas Injection Molding is a skilled provider of injection molding services, serving Texas and the southeastern U.S., with additional support in Austin and San Antonio. The company serves industries such as OEM manufacturing, consumer products, medical, and pharmaceutical.

Injection Molding & Manufacturing Capabilities:

Texas Injection Molding company has over 30 years of experience in processing commodities as well as custom-engineered plastic resins. They work with major resin suppliers and custom compounders to achieve tough plastic engineering problems. It has 31 plastic injection molding machines with a capacity of 55 tons to 1,350 tons of manufacturing requirements.

Furthermore, they offer a full-service tooling design, mold engineering, and plastic mold manufacturing. The company specializes in supplying affordable custom tools and also offers preventative tooling maintenance and repair services that guarantee on-time deliveries.

Additional Services & Certifications:

Texas Injection Molding is ISO 9001:2015 certified and currently functions for 3 shifts, 5 to 7 days a week to fulfill customer demands. In addition, they offer special services such as blow molding of plastics, assembly, and decoration of plastics, and storage and transportation solutions.

Their mission is to be the top supplier of custom plastic injection molding services by upholding the highest ethical standards.

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4. All plastic-LLC

All-Plastics

Location: Manufacturing Facility: 200 Holdsworth Dr., Kerrville, Texas 78028

Company Overview

All-Plastics provides precision injection molding and product assembling services. They usually focus on firms that demand high precision, traceability, and regulatory compliance. Established more than 50 years ago (1964), they offer design through to finished products, making them the ideal one-stop solution for industries such as medical devices, pharmaceuticals, consumer products, and industrial applications.

Core Capabilities:

  • Design & Prototyping: Effective mold designs and prototypes are made to effectively fit the client’s requirements.
  • Precision Injection Molding: Employ state-of-the-art molding technology to meet stringent product accurately to a maximum of ±25 microns
  • Secondary Operations: Insert molding, assembly, and decorating to provide a finished product right from the mold.

Key Industries Served:

  • Medical Devices & Pharmaceuticals: ISO 13485 for high-precision medical components with quality standards and compliance for production.
  • Packaging: Giving accurate and reliable products to meet pharmaceutical packaging and consumer goods requirements.
  • Industrial & Consumer Products: Accommodating automotive, electronics, and household industries with affordable and efficient injection molding services.

Certifications & Awards:

  • ISO 13485 Certified: (For Medical Industry)
  • Award-Winning Safety & Community Engagement: Moreover, appreciated for its policies on workplace safety and community relations.

Why Choose All-Plastics?

  • Scientific Molding Expertise: Provides high quality and repeatability in their products, thereby minimizing defects.
  • Personalized Service: Individual approach, and commitment to deliver the project on time, and guaranteeing positive outcomes.
  • Advanced Technology & Efficiency: Adopts innovative technologies in precision molding and efficient processes of manufacturing.
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5. D&L Tooling and Plastic

D&L Tooling and Plasticsis

Location: P.O. Box 469, Jacksonville, Texas 75766-0950

Company Overview

D&L Tooling and Plastics is based in Jacksonville, Texas. The company operates 18 injection molding machines, ranging from 95-ton to 1100-ton, to fulfill customers needs. They integrate a broad spectrum of commodity and engineering resins including PP, PE, PS, ABS, PFA, PPS, and other diversifying products.

Their Injection Molding Capabilities:

Mold Creation & Repair (Own CNC machine shop)

Product Testing & Evaluation: Joining, coalescing, packaging, assembling, and custom injection molding.

D&L Tooling has been in business since 1960. The company serves the telecoms, medical, and recreational sectors. They are strategically located in East Texas and capable of providing services to their clients within a 200-mile radius of major cities such as Dallas and Houston.

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6. Southwest Quality Molding

Southwest Quality Molding

Company Overview

Southwest Quality Molding company located in Manvel, TX, has been providing quality custom injection molding services for more than 40 years. The company serves the automobile, electronic, equipment, and medical industries. They focus on delivering high-quality, custom plastic parts. They create products that are durable, high-performing, and affordable for a variety of applications.

Core Capabilities

Southwest Quality Molding offers a comprehensive suite of services designed to meet a diverse array of customer needs, including:

  • Custom Injection Molding: They hold a reputation for creating basic and complex molded parts for their clients. They use stringent-quality tri-plate molding, angle-pin side core pulls, and a hot manifold system – all to guarantee each part is produced with high precision.
  • Insert Molding & Overmolding: (Insert molding for demanding jobs). Particularly helpful customers looking for assemblies that need complex construction, and improved characteristics such as handles, or seals.
  • Tooling and In-House Mold Design: In-house Mold Design and Engineering for High-Quality, Cost-Effective, and Quick Production.
  • Material Expertise: Southwest Quality Molding serves a wide range of materials such as commodity and engineering resins. They are experts in working with material typically designed to meet certain requirements including; chemical resistance; UV stability and FDA standards for medical-grade products. Their diversity, and commitment to innovative products make them an ideal partner for industries that require the performance and safety of their products.
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7. CPM (Coastal Plastic Molding)

Injection Molding Companies In Texas

Year Established: 1984

Business Capabilities: Injection molding, mold making, extrusion, assembling and packing, design engineering

Address: 735 County Road 281, Alvin, Texas 77511

Website: http://coastalplastics.com/

Company Overview:

CPM is a family business located in Alvin, Texas. Since 1984 it has been focusing on the production of plastic injection molding. This business is centered on product design and development, engineering, and custom manufacturing of plastics and parts, injection molded plastics, and thermoplastic as well as extruded plastic tubes. They guarantee quality and most of their solutions are affordable.

CPM has sophisticated equipment including a 180-ton JSW all-electric molding machine. Their idea ensures the commodities they produce are accurate, fast, and energy-saving. The company’s goal is to minimize wastage and ensure that it is environmentally friendly in its products.

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8. T&R Tooling

T&R Tooling

Established Year: 2006

Business Capabilities: Plastic Injection Molding, Custom Tooling, Tooling Repair, Custom Assembly & Packaging, CNC Precision Machining

Address: Operates from the Dallas/Fort Worth metroplex, Texas.

Website: https://www.trtooling.com/

E-mail: tr@trtooling.com

Company Overview:

T&R Tooling is a leading plastic injection mold company. They mainly deal with tooling and plastic injection molding services all over the world. T&R offers injection molding from 101 to 528 tons through affiliate companies and offers presses up to 1000 tons. Furthermore, Tooling repair services are available on their own website. It provides affordable price quotes to customers in various uses.

T&R Tooling is founded on quality and covers a range of services from the conception and design of a product or process to the delivery of the completed product or process. Apart from injection molding, the company provides post-molding assembly and packaging, precision engineering through Computer Numerical Control (CNC) machining, and idea-to-product consultation.

T&R Toolings aims for long-term customer relationships and to produce the best, most efficient, and satisfactory solutions for the enhancement of its manufacturing lines and to also fulfill the needs of its valued customers.

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9. Superior Plastics

Superior Plastics

Year Established: 1981

Business Capabilities: Plastic injection molding, mold manufacturing, and Design, private labeling, drop shipment.

Address: 2412 Chester St. Fort Worth, Texas 76103

Website: https://superiorplastics.com/

Company Overview:

Superior Plastics was established in 1981. They specialize in custom plastic injection molding. The company is based in Fort Worth, Texas. Superior Plastics is mainly focused on plastic mold building and provides its clients with a complete range of services from CAD design to final or end-use products. They serve industries such as automotive, electronics, telecommunications, etc.

Superior Plastics has efficient and modern equipment. In addition, their highly qualified staff guarantee timely and uniform delivery. Their core capabilities include thermoplastic materials, customized labeling, and drop shipment services. They operate on a competitive price structure and good customer relations. The company’s major goal is to offer customers satisfactory solutions to their molding challenges.

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Summary

To conclude, plastic injection molding has become an indispensable manufacturing technique. It has undergone a series of developments since being invented by John W. Hyatt. Today, it applies to a broad range of industries, such as automotive, electronics, medical, and consumer goods industries. Because it enables the production of highly dimensional, accurate, and precise parts with less scrap or wastage. Texas has a base heavy molding industry and is thus recognized as a home to many firms that practice injection molding process which will help boost the economy and development of new technologies.

We (Sincere Tech) have listed down the top 9 injection molding companies in this article to share significant information about molding businesses in Texas-USA. Our goal is to inform the business, engineering, and manufacturing communities about the key players and competencies of the region.

Sincere Tech is one of top 10 plastic injection mold manufacturers in China that will always provide our readers with knowledge that will assist them in making the right decisions when it comes to manufacturing technology and reliability.

If you are looking for plastic injection molding companies from other location of UAS, please check below listed plastic injection molding companies from other locations.

Top 10 Injection Molding Companies in Ohio

Top 9 Injection Molding Companies In Wisconsin

Top 9 Plastic Injection Molding Companies in Chicago

Top 10 Plastic Injection Molding Companies In Michigan

Top 10 Injection Molding Companies in Indiana

We will add more plastic injection molding companies from other location and countries

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Plastic Injection Molding

TPE injection moulding

Plastic injection molding is a widely used manufacturing process. In today’s world, this method has become essential for producing large-scale plastic parts. Its popularity is due to its fast, accurate, and highly efficient operation.

Plastic injection molding typically allows you to create countless plastic items. Most of these plastic parts are your daily items, from your smartphone casting to the handle on your toothbrush.

Plastic injection molding allows you to make thousands, even millions, of identical parts. Of course, these plastic parts come with tight tolerances up to 0.01mm. This level of precision creates accurate designs and products that make the product effective and look good. Injection-molded products are widely used in the car, consumer goods, and electronics industries. 

Plastic injection molding involves several key stages. Each stage here is critical. In this article, we’ll dive into these stages so you can see how products go from raw plastic to ready-to-use parts. Moreover, you’ll learn about the plastic injection molding services offered in a factory. This article will be a comprehensive guide, so let’s get started.

What Is Plastic Injection Molding?

Injection molding is a prevalent manufacturing method. The term is divided into “injection” and “molding.” As the name indicates, this process entails injecting material into a mold. Plastic injection molding refers to the use of plastic.

This method shapes parts of various designs by injecting the molten material into the plastic injection mold. It is widely used to make plastic parts quickly and accurately. Once the mold is ready, you can create hundreds or millions of plastic parts. The process is highly efficient and offers consistent quality. As a result, people prefer this method to create complex shapes and precise details.

This procedure is not limited to plastic toy pieces or containers. Plastic injection molding is critical to numerous industries. Take the auto industry, for example. Almost every vehicle on the road today features injection-molded components, such as dashboards.

Electronics such as laptops, smartphones, and more depend significantly on this process. Most of their internal components, casings, and joints are injection molded.

In the medical industry, accuracy is essential, and injection molding delivers just that. The process yields precise tolerances for surgical tools, syringes, and other medical items.

Then there’s the consumer goods industry. Injection molding mostly makes our everyday items. Typical examples are kitchen utensils, plastic jars, bottles, furniture, food containers, and more.

plastic injection molding company

Benefits of Plastic Injection Molding Compared to Other Methods

There are various types of plastic-forming methods. Some popular ones are extrusion molding, compression molding, blow molding, and rotational molding. Now, what are the benefits you can get from the plastic injection molding method?

Precision and Complexity

One of the best things about plastic injection molding is precision and complexity. Extrusion molding or compression molding typically deals with simpler shapes. Therefore, these methods are not suitable for complex shapes.

Plastic injection molding, on the other hand, can handle more complex geometries with related mold structure. This method also allows you to work with thin walls, tight tolerances, and small and fine details. You can get the highest quality plastic products compared to any other methods.

High Production Speed

Time is valuable, especially in manufacturing. Plastic injection molding is built for speed. Once the injection mold is set up, it can produce parts rapidly, much faster than traditional or blow molding. This speed makes plastic injection molding process a go-to option for high-volume production. It’s one of the fastest methods out there.

You will be surprised to learn that plastic injection molding can make thousands of plastic parts in an hour. This method can save time and money simultaneously.

Minimal Waste

Plastic injection molding is efficient in material use. If you can make the mold correctly and precisely inject the plastic, you can minimize excess plastic—extrusion molding, where continuous material flow often leads to scraps.

In plastic injection molding, the extra plastics can be used further, reducing injection molding costs and contributing to a green environment.

Consistent Quality

Plastic injection molding also ensures uniform products. One plastic injection mold can produce millions of plastic products with the same shape and properties. It’s tough to achieve exact uniformity with compression and blow molding, but you can do it precisely with injection molding. It reduces the cost and meets the demand for high-quality products.

Versatile Material Choice

There are many types of plastics out there that are widely used in many applications. They are not all the same, and each type has its unique application. Injection molding can easily accommodate a wide range of materials. This flexibility allows you to meet a specific need. This means you can meet exact strength, durability, and flexibility properties.

Superior Finish

Injection molding creates parts with smooth surfaces and a clean finish. This method eliminates or reduces the need for post-processing. Rotational molding, on the other hand, is pretty tricky and requires extra finishing.

plastic injection molding

What is an Injection Molding Machine?

A plastic injection molding machine is a simple piece of equipment. It has several vital components that work together to produce plastic parts. In general, there are three central units in a plastic injection molding machine. Each element plays a crucial role in the plastic injection molding process.

Clamping Unit

The clamping unit holds the mold tightly in place during the injection process. It acts as a grip so the mold doesn’t slip, allowing you to change it based on the final product design.

When the machine begins, the clamping unit closes the mold halves. It uses high pressure, primarily hydraulic pressure, to prevent plastic from leaking during injection.

After the part cools, the clamping unit opens the mold to release the finished product. Without this unit, the process would be a mess.

Injection Unit

The injection unit, on the other hand, is the heart of the machine. It melts the plastic granules and injects them into the mold. The injection unit has a hopper that feeds the plastic into a heated barrel. The material is melted inside the barrel until it reaches a liquid state. Then, a screw or plunger pushes the molten plastic into the mold.

Control Unit

Note that this whole process must be appropriately controlled. Otherwise, the final product might get messy. For example, temperature control is critical in this process. You must set the temperature at the right level so that your final product doesn’t have defects. On the other hand, injection time, ejection time, and pushing force should also be adequately controlled.

What is Injection Mold?

As mentioned in the previous section, the clamping unit typically holds the injection mold. The injection mold is part of the clamping unit and shapes molten plastic into specific forms.

Injection molds are commonly made of tool steel. A variety of tool steels can be used to make injection molds. P-20 28-30 RC, S-7 pre-hardened tool steel 56 RC, H-13, and 420 are noteworthy. These tool steels are strong and durable, and the material must be strong enough to withstand millions of plastic products.

An injection mold comprises two essential parts: the cavity and the core. The cavity is the hollow space that the plastic occupies. It determines the outward form of the component. The core, on the other hand, determines the interior details. Together, they create a complete part.

You can realize the importance of a high-quality mold in making plastic injection-molded parts. The quality of the injection mold also determines the quality of the final parts. Therefore, you must first ensure the quality of the injection mold.

A well-designed mold leads to fewer defects and reduces production time and costs. Poor design may result in warping and inconsistent quality. So, seeking professional help when designing your first injection mold is wise. 

what is plastic injection mold

How Does Injection Molding Work?

You have already gone through a comprehensive study of injection molding. You are also familiar with the various components of an injection molding machine. In this section, you will learn how injection molding works.

Clamping

The first step in the injection molding process is clamping. Here, the two halves of the mold are brought together. This is the crucial stage. If the mold isn’t clamped tightly, molten plastic can escape, which may create defects in your final parts.

The clamping unit holds the mold halves together with significant force. The force or pressure must be strong enough to withstand the pressure of the injected material. If it’s too weak, the mold will open during injection, causing a mess. Too much force can damage the mold.

So, how do you determine the correct clamping force? Consider aspects such as the part’s size and the plastic utilized. For example, bigger pieces need more force. The goal is to get a tight fit without overdoing it. Once the mold is firmly closed, we proceed to the next step.

Injection

The plastic material is fed into the injection molding machine at this stage. The raw plastic, usually in pellet form, is heated until it melts into a thick, gooey substance.

It is pouring syrup into a mold. The molten plastic is poured into the mold cavity under high pressure, ensuring that it fills every nook and corner. If the pressure is too low, the mold cannot fill. It is important to note that improper pressure might result in weak or incomplete portions.

Speed is also critical during injection. The faster the material is injected, the less time it has to cool before filling the mold. But there’s a problem. Doing it quickly can create turbulence, the main cause of a few defects. Therefore, you must carefully balance speed and pressure.

Dwelling

The dwelling phase is also critical in the plastic injection molding method. As you know, you must maintain appropriate pressure while filling the mold. When the plastic is injected, it doesn’t always fill the mold evenly. There might be air pockets or gaps. To avoid this issue, you must hold the pressure steady. This way, you can ensure no trapped air inside. This is where the dwelling phase comes in.

The dwelling time can vary depending on the material and part design. Too short a dwelling time can lead to incomplete parts, while too long can waste time and energy.

Cooling

Once the dwelling phase is complete, it’s time for cooling. This is where the real transformation happens. The molten plastic begins to solidify as it cools. The cooling stage must be maintained properly to set the shape of the part.

This stage usually takes longer than the dwelling stage. In this case, the mold’s temperature generally plays the leading role. You could use an air or water cooling system. Warping might happen if the mold is too cold, so be careful!

Mold cooling system

Mold Opening and Removal of Products

After cooling, it’s time to release the final part. Usually, the ejector pin does this. The clamping unit releases the pressure, generally allowing the two halves to separate. If you do it incorrectly, it can damage the mold or the finished part.

Once the mold is open, you can remove it using tools or hand. Once removed, the part is inspected again. It might undergo further processing, such as trimming or surface finishing.

Plastic Injection Molding Materials

One of the best benefits of plastic injection molding is its versatility. You can generally work with various plastic injection molding materials in injection molding manufacturing. Selecting the suitable material from this diverse list depends on your project needs. Remember, each material here has its unique strengths and weaknesses. Do you need flexibility? Go for PE or PP. Want Toughness? Try ABS or PC.

injection molding material

Polyethylene (PE)

This plastic is incredibly lightweight and flexible. It is also very resistant to chemicals and moisture, making it a popular choice for containers and bottles.

Polyethylene is one of the most widely used plastics globally due to its incredibly lightweight, flexible and cost-effectiveness. It is also very resistant to chemicals and moisture, making it a popular choice for containers and bottles.

There are various type of PE materials, including Low-Density Polyethylene (LDPE), High-Density Polyethylene (HDPE), and Ultra-High Molecular Weight Polyethylene (UHMWPE), each one uses to different applications but very similar.

Properties: Lightweight, flexible, moisture-resistant, and resistant to many chemicals. PE is relatively soft but has good impact resistance. It can handle low temperatures but has limited resistance to high temperatures.

Types of PE materials:

  • LDPE: Known for its flexibility, commonly used in film applications like plastic bags.
  • HDPE: Stronger and more rigid, used in items like milk jugs, detergent bottles, and pipes.
  • UHMWPE: Extremely tough with excellent wear resistance, often used in industrial applications, such as conveyor belts and bulletproof vests.

Applications: Due to its variety, PE is used across industries for containers, piping, and even high-wear applications. In the food industry, it’s ideal for food containers, food packaging due to its moisture resistance. Go to PE injection modling and HDPE injection molding page to know more about this PE material.

what is TPE material

Polypropylene (PP)

Polypropylene is another popular choice. It is prevalent for being strong and very resistant to fatigue, it provides excellent temperature resistance.It’s available in homopolymer and copolymer forms, with each variation suitable for specific applications.

Properties: Strong, durable, fatigue-resistant, and excellent temperature resistance. PP can endure repetitive bending, making it suitable for applications like living hinges.

Advantages: PP offers high chemical resistance and is lightweight, yet stronger than PE. It’s also resistant to absorbing moisture, making it ideal for long-lasting products.

Applications:

  • Automotive: Frequently used in automotive parts like bumpers, dashboards, and battery cases.
  • Consumer Goods: Found in reusable containers, furniture, textiles, and packaging. Its fatigue resistance makes it useful for hinges in household products and storage containers.
  • Medical: Sterilizable and resistant to bacteria, PP plastic material is also common in medical syringes and vials. Go to polypropylene injection molding page to know more.
PP injection molding

Acrylonitrile Butadiene Styrene (ABS)

ABS is a plastic used for injection molding. It is known for its toughness, making it great for parts that need to endure impact. It has a glossy finish, so it’s often used in electronics and toys. ABS might be your best bet if you want something that looks good and lasts.

Properties: ABS is tough, impact-resistant, and lightweight with a glossy finish. It’s also relatively affordable, combining strength and visual appeal.

Advantages: Known for excellent impact resistance, making it ideal for products that must withstand rough handling. ABS is also highly machinable and easy to paint, providing aesthetic and functional versatility.

Applications of ABS plastic products:

Electronics: Used for casings, keyboards, and monitor housings due to its aesthetic finish and durability.

Automotive: Instrument panels, wheel covers, and mirror housings.

Toys and Consumer Products: Especially popular for toys (such as building blocks) that require durability and a pleasing appearance. Go to ABS injection molding and what is ABS material page to know more about this material.

ABS materials

Polycarbonate (PC)

This plastic material is relatively heavier than other plastics. This material could be your best choice when you need a durable solution. It is virtually unbreakable and highly transparent. This material is used in safety glasses and light fixtures. It’s a strong option when transparency and resilience are needed.

Properties: Polycarbonate is heavier than most plastics but is virtually unbreakable and highly transparent. It can withstand high impact and heat, making it suitable for safety applications.

Advantages: It’s one of the strongest transparent plastics available, with excellent heat resistance. It’s also easily molded, allowing for intricate designs in parts and components.

Applications:

Safety Equipment: Used for safety glasses, helmets, and shields due to its shatter-resistant quality.

Optical Media: Common in lenses and DVDs because of its clarity.

Construction and Lighting: Used in skylights, lighting fixtures, and bulletproof glass for durability and transparency. Go to polycarbonate injection molding and Polycarbonate vs Acrylic pages to know more about this PC plastic material.

Polycarbonate Injection Molding

Nylon (PA)

Nylon is a plastic material with excellent strength and flexibility. It is also very resistance to wear and abrasion. Available in different grades (Nylon 6, Nylon 6/6, etc.), each with specific properties, it is widely used in industrial applications requiring toughness. It can also handle high temperatures.

Properties: Excellent strength, flexibility, abrasion resistance, and wear resistance. Nylon can withstand high temperatures and provides good chemical resistance.

Advantages: Nylon’s high durability and heat resistance make it a top choice for mechanical parts, while its low friction makes it suitable for gears and bearings.

Applications:

Mechanical Components: Often used in gears, bearings, bushings, and other wear-prone parts due to its strength and durability.

Textiles: Common in fabrics due to its strength and resilience, often used in outdoor gear and apparel.

Automotive: Used in engine components, fuel tanks, and under-the-hood parts due to its heat resistance. Go to nylon injection molding page to know more.

Every single plastic provides specific advantages that make it ideal for particular applications. Selection depends on factors like strength requirements, environmental conditions, aesthetic preferences, and manufacturing costs. This guide helps in understanding which plastic might be best suited for various product requirements across different industries, from consumer goods to industrial components.

PA66-GF30 plastic

Plastic Injection Molding services

A typical plastic injection molding factory can offer you unique services. Each of these services might benefit you in your business. This section will familiarize you with a few plastic injection molding services.

plastic injection molding service

Service #1 Design and Engineering Support

Designing and engineering support are crucial parts of mold and product design. A perfect injection mold can ensure effective injection and the highest quality of the products. Every mold manufacturing company specializes in this to meet specific customer demands. The engineering team collaborates with clients to optimize part designs.

This way, they can ensure good manufacturability and the efficiency of the whole process. They also evaluate the initial design and suggest changes to save time and reduce costs.

DFM is a term used to manufacture plastic injection molds. Design for manufacturability focuses on how easy or difficult a design is to manufacture. It helps identify potential issues early in the process. By implementing DFM principles, designers can reduce production hiccups. You will know this when you deal with the actual injection mold design process.

Service #2 Custom Mold Making

Custom mold making is another primary service of an injection molding company. To launch new plastic products, you must start by creating a custom plastic injection mold.

The mold-making process starts with the design and engineering steps. What shape do you need? How thick should the walls be? These questions guide the mold design steps.

Several other factors also play a crucial role here. First is the material choice. As mentioned already, injection molds are typically made of high-quality tool steels. When making the molds, tolerance is the most critical parameter. Therefore, the manufacturing method must be wisely chosen.

The two most popular injection mold-making methods are CNC machining and casting. CNC machining can be of various types. Based on your design, the CNC method varies. Sometimes, you may need multiple CNC machining methods. For instance, CNC milling creates grooves, holes, and inner shapes. Other CNC methods include CNC turning, boring, drilling, and more.

Metal casting is another method of making injection mold cavity or core, this is specially used in plastic doll toys related products. It is pretty complex and requires careful consideration to make any type of plastic injection molds. CNC machining and EDM (electric discharge machining) are two popular manufacturing process of creating plastic injection molds.

Service #3 Custom Plastic Parts

You might not have the facility to install custom molds. On the other hand, making such facilities might need high costs. Because of this, most injection molding manufacturers also offer to make various custom plastic parts. This way, you can save a lot of investment costs and make money faster, you only need to buy the injectino molds and send your molds to your plastic injection molding supplier, they will make all of custom palstic products base on your customized injection mold.

This process also starts with a clear design. Once the mold is ready, plastic is injected at high pressure into the mold. As the plastic cools and solidifies, the part takes shape. You already know the benefits and detailed manufacturing process.

Service #4 Quality Control and Testing

A plastic injection molding company offers testing and quality control services in addition to the above three services.

Quality control is crucial in injection molding. It’s the safety net that catches upcoming issues when they happen. Various quality control processes might be needed depending on the mold and its products.

Dimensional checks are one of the first lines of testing. This process measures parts against specified tolerances. Are they the right size? Do they fit together as they should? If not, the engineers make necessary adjustments before mass production. Strength testing is the next testing method. This testing method ensures that parts can withstand their intended use. Besides, there are other tests like surface finishing, pressure testing, spur testing, defects testing, and many more.

Frequently Asked Question

How Much Does Injection Molding Cost?

The cost of injection molding generally varies based on design and size—the average ranges from $1000 to $5000. If you need larger molds, the cost might be higher. The cost of injection-molded plastic parts, on the other hand, depends on the type of material. PC plastic is generally more expensive than PVC or ABS. 

What Is The Problem With The Injection Molding Process?

Every process has its hiccups, and injection molding is no exception. Common problems include warping, which occurs when the part cools unevenly.

Flash is another problem with the injection molding process. It is the excess material that seeps out of the mold. Have you seen unwanted edges on your plastic parts? If yes, then it’s a sign of flash. In contrast, shorts happen when the mold doesn’t fill completely.

How Long Does It Take to Make A Plastic Mold?

The time it takes to create a plastic mold can range from a few weeks to several months. The specific time is not fixed. It all depends on the complexity and the specifics of your project.

How Do I Add Texture to The Mold?

Adding texture to a mold can improve your product’s look. It’s all about aesthetics and function. There are several methods to do it. One of the popular ways is etching, which creates patterns on the mold’s surface before it’s used. Another option is laser engraving.

Electronic Product Design And Manufacturing

Final Words

Plastic injection molding is one of the most popular plastic manufacturing processes. It is an efficient way to make complex, high-precision plastic parts. Throughout this article, we talked about this process, especially plastic injection molding.

We are among the top 10 plastic injection molding companies in China, specializing in plastic injection mold and injection molding manufacturing, and we export plastic parts from China to various contries of the world. Over 40 happy customers have provided us with the best quality, and they are fully satisfied by our quality and service. You are welcome if you need our support. We sincerely hope we could service you in the near future, and you will be surely happy as well as our other happy customers.

The production of thermoplastic plastic products involves a variety of commercial methods. Each has its own specific design requirements as well as limitations. Usually, part design, size, and shape clearly determine the best process. Occasionally, the part concept lends itself to more than one process. Because product development differs depending upon the process, your design team must decide which process to pursue early in product development.

This section briefly explains the common processes used for thermoplastics from Bayer Corporation. Today, many companies purchase injection-molded parts from injection molding companies in China. If you need injection molded parts for your business, you need to really think about this.

The above-described injection molding process uses an injection molding machine to manufacture plastic products. There are two main parts to the machines: the injection unit and the clamping unit. Please visit our injection molding section for further information.

Are you in need of injection molding, or are you seeking a China-based injection mold partner to create plastic molds and manufacture your plastic molded parts? Send us an email, and we will reply to you within two working days.

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